Special Manufaturing of Heavy Load Gratings
due to the client's indications


Load Table for rotec Heavy Load Gratings :

The calculated values are concerning to steel no. 355 J2G3  = ST52-3.

ST
52-3 steel has a higher load bearing capacity than ST37-2 and reaches a higher load bearing capacity by simultaneous reduction of the weight.

ADMAR heavy load gratings

Forklift on ADMAR heavy load gratings

DIN/ EN / ISO 1055-5/A1
Forklift

total permissible weigth

load bearing capacity

static axle load (P)

track width (a)

total width (b)

total length (l)

constantly distributed load

[daN]

[daN]

[daN]

[m]

[m]

[m]

daN

2500

600

2000

0,8

1,0

2,4

1000

3500

1000

3000

0,8

1,0

2,8

1250

7000

2500

6500

1,0

1,2

3,4

1500

 

DIN/ EN / ISO 1072

Oscillation Coefficient :

If the roadway contains  constructive components  which are particularly sensitive to brake loads, the pressure which results from each wheel must be multiplied with the factor 1,4 (as  brake load).

bridge class

 wheel load

loaded area

60

10000 [daN]

200 x 600 mm

45

7500 [daN]

200 x 500 mm

30

5000 [daN]

200 x 400 mm

24

4000 [daN]

200 x 300 mm

16

5000 [daN]

200 x 400 mm

12

4000 [daN]

200 x 300 mm

9

3000 [daN]

200 x 260 mm

6

2000 [daN]

200 x 200 mm

bridge class =total weight of the vehicle
loaded area =load cube

TABLE for single WHEEL LOADS :
Permissible tension =1600[daN/cm2]  - material S235JR = ST37-2
Permissible tension =2400[daN/cm2]  - material S355J2GR = ST52-3
the safety factor - up to the elastic limit =1,50.
the safety factor - up to the breaking point =2,05
The values for the distance between the two saddles are indicated in the table.

FOR EXAMPLE :

value 1 =wheel load

5000 / 7000

value 2 =wheel load including oscillation coefficient =1,4

 

value 1 =distance between the saddles
 (wheel load =5000[daN])

480/400

value 2 =distance between the saddles
 (wheel load =7000[daN])


PRE DETERMINED : wheel load =5000[daN] - LOADED area  (DIN1072) =200x400[mm] - distance between the saddles =480[mm]
Starting from the wheel load - we must bring together the values of the loaded area and the distance between the saddles. Then we can read the dimension of the supporting bar on the left side (60x5[mm]). Due to standard DIN1072, every loaded area is  related to a certain wheel load. The values for the distance between the saddles  are in red.
 

Dimension of the Supporting Bar

Weigth [kg/m2]
circa

Loaded Area

Wheel Load

Loaded Area

 Wheel Load

450/360

750/1050

1000/1400

2000/2800

3000/4200

4000/5600

5000/7000

7500/10500

10000/14000

 P-225-33-3

 19,0

100x100

 300/220

200/250

 

 

 

200x300

 

 

 

 

150x150

325/250

225/180

185/155

130/115

 

200x400

 

 

 

 

200x200

 

 

265/215

180/155

155/135

200x500

 

 

 

 

200x260

 

 

295/245

210/185

185/165

200x600

 

 

 

 

 P-325-33-3

 25,0

100x100

425/315

275/210

215/170

 

 

200x300

 

 

 

 

150x150

540/405

350/270

280/220

175/145

 

200x400

 

 

 

 

200x200

 

 

350/275

225/190

180/160

200x500

 

 

 

 

200x260

 

 

380/305

255/220

210/190

200x600

 

 

 

 

 P-230-33-3

 22,0

100x100

405/300

260/200

210/160

 

 

200x300

 

 

 

 

150x150

515/390

340/260

270/215

170/145

 

200x400

 

 

 

 

200x200

 

 

335/270

215/180

180/155

200x500

 

 

 

 

200x260

 

 

365/300

245/210

210/185

200x600

 

 

 

 

 P-330-33-3

 29,0

100x100

580/430

370/275

290/220

 

 

200x300

 230/190

205/175

 

 

150x150

735/545

470/360

370/285

220/180

 

200x400

260/215

230/190

185/160

 

200x200

 

 

455/350

275/225

215/185

200x500

 

240/200

190/165

 

200x260

 

 

485/380

305/255

245/225

200x600

 

 

205/175

180/155

P-240-33-3

 27,5

100x100

660/485

515/310

325/245

 

 

200x300

235/195

210/175

 

 

150x150

840/620

535/400

420/320

245/195

 

200x400

270/220

235/195

190/165

 

200x200

 

 

510/395

305/245

235/195

200x500

 

265/215

210/175

180/150

200x260

 

 

540/425

335/275

265/225

200x600

 

 

230/190

195/170

 P-340-33-3

 37,0

100x100

995/725

615/455

475/355

 

 

200x300

305/245

265/215

 

 

150x150

1100/895

765/565

590/445

330/260

 

200x400

360/285

305/245

235/195

 

200x200

 

 

720/540

410/320

305/245

200x500

 

345/275

265/215

220/185

200x260

 

 

750/570

440/350

335/275

200x600

 

 

350/280

290/230

 P-440-33-4

 50,0

100x100

1150/920

770/570

600/440

 

 

200x300